Piping know-how

Piping standards old and new: reading DIN, ASA and ND correctly on as-built drawings

In existing plants, isometrics, bills of materials and nameplates still show DIN 2448, DIN 2633, ND 16 or St 35.8 – yet today materials are ordered and inspected to EN, ISO and ASME. This overview sets the old designations against the standards that apply today: pipes, fittings, flanges, flange facings, gaskets, welding standards and materials. Each entry includes a note on what to watch for when replacing parts on site.

Designations and pressure ratings

Formerly (existing plant)TodaySubjectPractical note
NW (nominal size)DNNominal size, dimensionlessDN 100 is not a dimension in millimetres – the outside diameter is 114.3 mm.
ND (nominal pressure)PNNominal pressure ratingPN is a rating, not a permissible operating pressure – that depends on material and temperature.
150 lb, 300 lb …Class 150, Class 300 …Pressure classes to ASME B16.5‘lb’ is not a pressure unit in bar; Class 150 does not correspond to PN 16.
Inch nominal size (e.g. 4″)NPS 4US nominal sizeNPS 4 and DN 100 have the same outside diameter (114.3 mm), but the wall thickness series differ (schedule).

Pipes

Formerly (existing plant)TodaySubjectPractical note
DIN 2448 / DIN 2458DIN EN 10220Dimensions and weights of seamless / welded steel pipesOutside diameters have stayed the same; some wall thicknesses in the preferred series differ.
DIN 1629 / DIN 17175DIN EN 10216-1 / -2Technical delivery conditions for seamless pipes (non-alloy / elevated-temperature)
DIN 1626 / DIN 1628DIN EN 10217-1 / -2Technical delivery conditions for welded pipes
DIN 17458 / DIN 17457DIN EN 10216-5 / DIN EN 10217-7Seamless / welded stainless steel pipes
DIN 2440 / DIN 2441DIN EN 10255Threaded pipes
ASA B36.10ASME B36.10M (B36.19M for stainless steel)US pipe dimensions with schedule seriesXS corresponds to Sch 80 only up to NPS 8; XXS is not generally Sch 160.

Fittings

Formerly (existing plant)TodaySubjectPractical note
DIN 2605 / 2615 / 2616 / 2617DIN EN 10253-1 / -2Butt-welding elbows, tees, reducers and capsFor stainless steel fittings, EN 10253-3 / -4 apply.
ASA B16.9 / B16.11ASME B16.9 / B16.11US fittings for butt welding and socket welding

Flanges and flange facings

Formerly (existing plant)TodaySubjectPractical note
DIN 2631 – DIN 2638DIN EN 1092-1, type 11Weld-neck flanges PN 6 – PN 160Connection dimensions have stayed the same; in existing plants, old and new flanges of the same PN mate.
DIN 2573 / DIN 2576DIN EN 1092-1, type 01Plate flanges for welding
DIN 2527DIN EN 1092-1, type 05Blind flanges
DIN 2641 / DIN 2642DIN EN 1092-1, type 02 with collarLoose flanges with weld-neck collar
DIN 2526 form C / form EDIN EN 1092-1 form B1 / B2Raised face (coarse / fine roughness)Today the flange facing is part of the order designation (see example below).
DIN 2512 tongue / grooveDIN EN 1092-1 form C / DTongue and groove facing
DIN 2513 male / femaleDIN EN 1092-1 form E / FMale and female (spigot and recess)
ASA B16.5ASME B16.5 (NPS 26 and above: ASME B16.47)US flanges in pressure classesPN and Class flanges have different bolt patterns – do not mix them.

Gaskets

Formerly (existing plant)TodaySubjectPractical note
DIN 2690 / 2691 / 2692DIN EN 1514-1Flat gaskets for PN flanges
API 601ASME B16.20Metallic gaskets (spiral wound, corrugated, ring joint)
ASA B16.21ASME B16.21Flat gaskets for Class flanges

Welding

Formerly (existing plant)TodaySubjectPractical note
DIN 2559DIN EN ISO 9692-1Weld preparation (joint types)Joint dimensions refer to the tack-welded condition. more on this →
DIN 1912DIN EN ISO 2553Symbolic representation of welds
DIN 8563DIN EN ISO 5817Quality levels for imperfections
DIN 8560DIN EN ISO 9606-1Welder qualification testing

Bolts and nuts

Formerly (existing plant)TodaySubjectPractical note
DIN 931 / 933 / 934DIN EN ISO 4014 / 4017 / 4032Hexagon bolts, screws and nutsFor M10, M12, M14 and M22 the width across flats has changed. more on this →

Materials: old DIN names and current EN designations

For materials, the material number is the key: in most cases it has stayed the same, making it the quickest way to cross-check in existing plants. The exceptions are, of all things, the most common elevated-temperature pipe steels – St 35.8 and St 45.8 were given new numbers with P235GH and P265GH.

FormerlyMat. no. oldTodayMat. no. todayApplication
St 37.01.0254P235TR11.0254Line pipe without test requirements
St 35.81.0305P235GH1.0345 *Elevated-temperature carbon steel (pipe)
St 45.81.0405P265GH1.0425 *Elevated-temperature carbon steel (pipe)
C 22.81.0460P250GH1.0460Forging steel for flanges
17 Mn 41.0481P295GH1.0481Elevated-temperature C-Mn steel
15 Mo 31.541516Mo31.5415Elevated-temperature Mo steel
13 CrMo 4 41.733513CrMo4-51.7335Elevated-temperature CrMo steel (P11/P12)
10 CrMo 9 101.738010CrMo9-101.7380Elevated-temperature CrMo steel (P22)
12 CrMo 19 51.7362X11CrMo51.7362Elevated-temperature 5% Cr steel (P5)
14 MoV 6 31.771514MoV6-31.7715Power plant steel
X 20 CrMoV 12 11.4922X20CrMoV11-11.4922Power plant steel
St 37-21.0037S235JR1.0038 *Structural steel (supports, steelwork)
St 52-31.0570S355J21.0577 *Structural steel (supports, steelwork)
X 5 CrNi 18 91.4301X5CrNi18-101.4301Stainless (304)
X 6 CrNiMoTi 17 12 21.4571X6CrNiMoTi17-12-21.4571Stainless (316Ti)

* Material number has changed.

Old and new materials do not always match exactly in chemical composition and strength values. For pressure-bearing components, the inspection certificate (EN 10204 3.1) against the current standard is decisive. ASTM materials (e.g. A106 Gr. B, A335 P11) are only approximately comparable and are not substituted as equivalents.

How an order designation changes

Two typical items from an old bill of materials and how they are ordered today:

Weld-neck flange DIN 2633 DN 100 ND 16 C 22.8
→ Flange EN 1092-1/11/B1/DN 100/PN 16/P250GH
Type 11 = weld-neck flange, B1 = raised face, material at the end.
Pipe 114.3 × 3.6 DIN 2448 St 35.8
→ Pipe 114.3 × 3.6 EN 10216-2 P235GH TC1
TC1/TC2 = test category to EN 10216; it is specified by the project’s piping class.

What matters when replacing parts on site

  • Connection dimensions of PN flanges: A flange to DIN 2633 and one to EN 1092-1 PN 16 of the same nominal size mate – bolt circle, number of bolts and bolt size are the same. Differences lie in overall height, facing roughness and material marking.
  • Do not mix PN and Class: An ASME Class 150 flange and a PN 16 flange look similar but have different bolt circles and bolt holes. If in doubt, measure the bolt circle and bolt hole diameter.
  • Check the wall thickness: DN 100 to EN and NPS 4 to ASME have the same outside diameter but different wall thickness series. When welding an ASME fitting into an EN line, the wall thickness must be matched (counterboring or bevelling to EN ISO 9692-1 or ASME B16.25).
  • The welding procedure takes precedence: If the material changes, the welding procedure specification (WPS) may change too – preheating, filler metal, heat treatment. Any material substitution must therefore be agreed with the welding coordinator.

English terms on isometrics? See the piping glossary English–German →

Frequently asked questions

May I replace an old DIN flange with an EN 1092-1 flange?

As a rule yes, provided nominal size, pressure rating, facing type and material match: the connection dimensions of PN flanges were retained in the changeover. Check the flange facing (form B1 or B2 depending on the gasket), the overall height – it changes the make-up piece – and the material certificate. For pressure-bearing lines, the piping class or the plant operator has the final say.

What does ND 16 on an old drawing mean today?

ND (nominal pressure) is now called PN. ND 16 corresponds to PN 16. Both are a pressure rating, not a permissible operating pressure – which pressure is permissible at which temperature follows from the material and the standard (pressure-temperature ratings in EN 1092-1).

Is a 150 lb flange the same as PN 16?

No. Class 150 (formerly “150 lb”) to ASME B16.5 and PN 16 to EN 1092-1 have different bolt circles, numbers of bolts and bolt sizes. They cannot be joined without an adapter flange.

Which standard applies to weld preparation now that DIN 2559 has been withdrawn?

DIN EN ISO 9692-1 (part 2 for submerged arc welding). For lines to ASME, ASME B16.25 applies with the familiar 37.5° bevel angle. Our bevel overview compares both.

To the bevel overview: joint types to EN ISO 9692-1 and ASME →

Compiled to the best of our knowledge from standards catalogues, without guarantee. Standards are revised continually; the edition agreed in the project, the piping class and the welding procedure specification are authoritative.

Existing plant, new parts – we make them fit

HSOS cuts, bevels and machines pipes, flanges and flange faces directly in the plant – including where old DIN parts meet new EN or ASME components.